Straight Through Silencer. Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. Disconnect all hoses from the intake manifold. On top of that, the exhaust heat shields had rotted off and rattled. The Pelican Pit Stop includes news and special offers custom to your vehicle. Condition: Used Used. Remove the exhaust manifolds from the car. Buy 1987 Porsche 944 EXHAUST MANIFOLD. To remove the crossover pipe it looks like the only way I can get to the nuts that connect it to the turbo is by removing the intake. For example, on turbocharged cars, the #1 cylinder gasket orientation is not the same as the #2, #3, and #4 cylinders. On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. 0:50. Car Service Estimate . Porsche 944 Turbo (951) Technical Articles. Copyright 2023, Only944 llc. These require two 15 mm wrenches or a wrench and 15 mm socket. To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. If you break a stud off there is a very good chance that you are going to have to pull the head to remove the broken stud. Inspect exhaust studs, clean carbon and old gasket off cylinder head. On some cars, the gaskets are shaped identically but, must be oriented differently during installation. Loosen the intake manifold brace bolt. "/> This product is made of high-quality materials to serve you for years to come. Let me get the web team on it. Apply a small amount of grease to the intake manifold gaskets to hold them in place and install the gaskets on to the cylinder head. You are going to need to drain the coolant to below the level of the pipe. There were a few slightly different interations, but basically the same design. Connect all vacuum hoses to the intake manifold. '88 944 TURBO S 3 Liter Street Legal Track Racer! On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. $150. Clearly and simply written, with straightforward illustrations, this manual offers 101 projects to help you modify, maintain, and enhance your Porsche . These metal beads are always reinforced with metal sheets to resist the component movement that arises from large fluctuations in temperature. Victor Reinz Exhaust Seal. If other work is to be performed while the intake manifold is removed, cover the cylinder head intake ports (stuff clean rags into the ports or cover them with duct tape). Please see our article on coolant draining and refilling. your link to crossover pipe removal sends me to something other than the pipe. 0 # sp109844. I've done this twice, including about two weeks back. Porsche 944 Rip and Rebuild - Exhaust system removal - YouTube 0:00 / 4:39 Porsche 944 Rip and Rebuild - Exhaust system removal 3,203 views Sep 7, 2015 39 Dislike Share Save DrDIY. Standard kit comes in sets of 8 which is enough studs for all 944 / 944Turbo / 924S cars. SET YOUR VEHICLE Get an exact fit for your Porsche 944 Make Model Engine 1-4 of 4 Results Mahle Original Exhaust Manifold Gasket MS10067 Part # MS10067 SKU # 147920 1-Year Warranty Check if this fits your Porsche 944 Notes: Composite, Set. Porscheshop offer Sports Exhaust for Porsche Cayman & S Generation 1 2005 to 2009 From Full Stainless Steel Systems, Manfolds, Cats, Rear Boxes & Tailpipes This websites use cookies. Porsche 944 1987, Composite Exhaust Manifold Gasket Set by Mahle. October 22nd, 2011. Designed using state-of-the-art technology and with . Also make sure the Allen socket is completely seated in the bolt head. To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. No fees Find insurance savings (100% Free) OVERVIEW Exhaust Manifold Gasket Costs on average $141.76 - $173.26 Parts cost on average $30.25 - $36.97, and services cost $111.51 - $136.29. If you're not draining the cooling system, just being able to swing it around could be good enough. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. Prices may vary depending on your location. Porsche 924S / 944 Abgaskrmmer 2-Teilig original . Make sure the vehicle is cool to the touch and follow the instructions on our draining and bleeding your coolant article for additional assistance. Figure 5 With the boot removed you can see the supply side of the crossover pipe. Picture 1 of 4. I prefer pulling the studs off the head. from United States $75.00. Removing it is the only way to service or replace them. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. $133.24. By continuing to browse the site you are agreeing to our use of cookies. Product Vehicle Years; 968 : 1992 - 1995 . Remove and replace faulty exhaust manifold. Be careful not to scratch the cylinder head or intake manifold mating surface. '88 944 TURBO S 3 Liter Street Legal Track Racer! This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. Porsche 944 Exhast Manifold 2.5cc 1988. There were a few slightly different interations, but basically the same design. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). Greatly reduced prices on many brand-name spares. Price: 30.00. If you do remove them and have them welded, be cretain that the holes and manifold studs line up perfectly. Provide to get notified when a staff member responds to your question. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. 401 N Hamilton Rd, Columbus, OH, 43213. Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. However, this is one of those rare cases. Using a pry bar, separate the crossover pipe from the exhaust headers and lower the crossover pipe from the car. Removing it is the only way to service or replace them. GENUINE PORSCHE 944 steel tubular EXHAUST HEADER MANIFOLD 2-3 CYL . A long (6") 6 mm Allen head socket works well for this application. Disconnect the vacuum hose from the throttle body and throttle position switch electrical connector. It is best if you can do this over a few days and heat cycles before you attempt to remove everything. "Race Only". Muffler Replacement Pipe - 19" hollow pipe replaces muffler. it sends me to pipe that sends coolant to other areas. Here is a video with the lights on in the test cell. 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. If the intake manifold does not lift off the head easily, strike the intake with a rubber mallet to break it free. 20% VAT, excl. Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . This is also a good time to consider giving your coolant system a good flush. Loud! This exhaust is made from aluminized coated steel exhaust tubing and a full 3" in diameter. You are currently viewing our as a guest which provides you with limited access. While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. Until the lifter is in contact with valve step, you can place rocker arms over the top, reinstall the push rods, and tighten rocker nuts. Please note: This is a special-order item manufactured to order. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement The Pelican Pit Stop includes news and special offers custom to your vehicle. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models If equipped, disconnect the cruise control cable from the servo unit (mounted on firewall near battery tray). This requires a 15 mm wrench or socket. -Remove cam tower-Drained oil and coolant . Remove the nuts on the turbocharger discharge pipe flange (near O. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. or Best Offer +C $83.52 shipping. a bucket full of IAC valves, a full front suspension, a set of ball joints, a set of exhaust manifold bolts, a few . Designed using state-of-the-art technology and with customers in mind. Remove the CO sample tube from the exhaust pipe. It will meet your needs. Can't find what you're looking for? Porsche 944 Exhaust Manifold 2.5cc 1988. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. Begin by soaking everything in penetrating oil. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . . On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. (intake on one side, exhaust on the other) with the turbo mounted OPPOSITE the exhaust manifold the first time I saw it I was rather confused. Please see our article on safely raising and supporting your vehicle. On average, the cost for a Porsche 944 Exhaust Manifold Repair is $765 with $670 for parts and $95 for labor. This product is made of high-quality materials to serve you for years to come. 129.69 . Porsche 944 clutch master and slave . Professional and fast replacement of exhaust manifold gasketsExhaust manifold gaskets require metal beads where the gas passes through at very high temperatures and low pressure. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. We've gathered a vast collection of useful articles to help you perform many repairs and upgrades on your Porsche. Set the manifold into position on the cylinder head. It may be necessary to remove the coolant return pipe completely to get the exhaust headers out. Picture Information. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power With over 163,000 cars produced, the 944 was the most successful sports car in . I am sure a bunch of people on here have done this before so maybe some one could save me a bit of time. 94411120504. Porsche 944 Exhaust Manifold Gasket Buy Online. Fuel Filter Fits - Porsche 911 1981-1994 - Porsche 924S All Categories; About Us; Select a Vehicle Close. Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Tap the manifold with a rubber mallet to free it up. A couple of pointers that may help: I've done this twice as well and oddly it was easier than i had thought. FEATURES: Fits: Porsche 944 Turbo 951. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Use a flathead screwdriver and separate the hose from the . Determine if the manifold is cracked or broken. PORSCHE 944 NA EXHAUST MANIFOLD HEADERS HEADER OEM . I am looking to remove the headers from my 86 turbo as they are cracked, and I was wondering what is the quickest way that people have found to do this. Contact the seller. The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. Check if this part fits your vehicle. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. 614.552.5481. byersporscheparts@byersauto.com. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Remove the oil dipstick tube to intake manifold mounting bolt. But it can be done. Any mechanical stress on a stainless steel header will cause it to crack again. There is a coolant line that runs above the manifolds that you will need to remove so you will need to drain the coolant to below this level. 944 1985-88 - Engine . Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Not good. On normally aspirated cars, install the air intake hose between the air flow sensor and the throttle body. <br> <br>I pulled my first 944 engine this weekend and pulled it from the top. -fits all Porsche 911 turbo 930 vehicles (1976-1989)-increases horsepower and torque by 46 whp and 33 ft-lbs-dramatically improves sports car sound with a deeper exhaust note.-constructed from t304 stainless steel, 14-16 gauge c.n.c. safely raising and supporting your vehicle. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. Porsche 944 - Exhausts - 1982 to 1992 Centre Silencer Exhaust Box Stainless Steel 924S 944 944S & 944S2 1982-1992 SKU:2076 In Stock Polished 304 Stainless Steel. Apply anti-seize to the threads of the bolts. TITANIUM GRADE 5 Porsche 924 944 EXHAUST Manifold Stud Kit GRADE 5 . This product is made of high-quality materials to serve you for years to come. Porsche 944 Turbo (951) Technical Articles. This will require partially draining the coolant system. Direct Replacement for All cars Excluding 944 Turbo. Free shipping . NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. Low Profile Setrab Fitting. Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 Aaron. moot. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 Also included is a Hex-Plus allen key for trouble free installation. Exhaust Manifold Back Removal (Normally Aspirated). All systems come complete with band clamps for installation. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Some coolant will come out of the turbocharger cooling jacket. $82.00. Connect the throttle cable to the throttle body. Auto. Straight-cut male M22 thread fits Setrab and Mocal oil coolers. Uk mainland delivery ask for other areas . Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Product ID: B087. ) )) Buy stuff from EFIExpress! Just from looking at it, it seems I can not pull them from the top as the studs stick out to far to clear, and to pull them out from the bottom means I have to remove the crossover pipe. The 1 and 4 is the tough one. On normally aspirated cars the bolt needs to be removed. Welcome to our 944 Turbo Technical Articles section. This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. Exhaust Gasket, Manifold to Down Pipe . Click to enlarge. Code: FSPOR944TGSKT. Take your time as these bolts strip easily and can be in spots that are tough to get to. Top Rated Seller Top Rated Seller. Remove the six nuts and bolts on the flanges between the exhaust manifolds and the exhaust pipe (crossover pipe on Turbo models). Provide to get notified when a staff member responds to your question. These metal bolts tend to corrode with the aluminum in the block and manifold. RELIABLE SHIPPING. Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. Exhaust Manifold Gasket Set by Mahle. Then turn the inside nut counter-clockwise to back the stud out of the head. Porsche 924 Turbo S2 Exhaust Fire Rings . Typical stage 2 mods often include: fuel pump upgrades, Fast road cam, Ported and polished head, high flow fuel injector, Power/Sport clutch. Aircraft exhaust gaskets are BAD to leak. 5.Install the new gasket for intake manifold around water passages with gasket sealer. Secure payments via: Carriers: 92.31 + 11.39 P&P . Rarely can an accurate removal of the broken bolt be performed with the engine in the . Header Upgrade Benefits ~2whp for 8v 944's and similar torque gains Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. Support the exhaust with blocks or jack stands. Remove and replace faulty gasket. Try browsing the Accessories or Exploded Diagrams! Elring Exhaust Manifold Gasket. Favourable Prices. C $52.43. Porsche 944 - Exhaust Manifold Header Pipes $189.00 $19.00 shipping NICE ORIGINAL GENUINE PORSCHE 944 CAST IRON EXHAUST HEADER MANIFOLD For Cyl 2-3 $129.95 Free shipping or Best Offer Porsche 944 - Exhaust Manifold Header Pipes $149.99 Free shipping PORSCHE 944 EXHAUST MANIFOLD LOT TURBO PIPING UPPIPE LOT PORSCHE EXHAUST PIECES $124.99 Using a 22 mm wrench and a 27 mm wrench, remove the 90 bend cooling water supply pipe and the threaded nipple on the jacket water supply to the turbocharger. Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). Watch this item. JAPANPARTS B087 Glow Plug. If you'd like to support the site and submit your own Technical Article, contact us here! If the nuts turn on the stud, the outside nut needs to be tightened. You are going to be removing Allen head bolts from the engine. $165.00. Exhaust Manifold Right Fits 2001-2003 . On turbocharged cars, remove the pipe between the intercooler outlet and the throttle body. http://www.youtube.com/watch?v=Y9b22O3QLaA 1987 Porsche 944 Turbo: 5,000: 2,800: 5,660: . ), Lighter flywheel, Remap, Sports exhaust, Panel air filter, Alloy wheels. Brand New. Car Service Estimate . Install the oil dipstick tube to intake manifold mounting bolt. Buy it now. Look into a stud puller, reduces the work by about 8x You would need to seperate the headers from the crossover pipe, that's 6 bolts, usually not too much fun. 944-111-135-01. Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. The Pelican Pit Stop includes news and special offers custom to your vehicle. Spray all the hardware with penetrating oil. You will find yourself wanting to or needing to remove it for a host of projects on the vehicle. Disconnect spark plug wires from spark plugs and move out of the way. OEM. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport Remove the two Allen head bolts that attach the coolant return pipe to the cam housing. If equipped, connect the cruise control cable to the cruise control servo. This can help break the corrosion. DETAILS. Engine Mods Include: 3 Liter 968 block bored to 105 mm LR 65 Turbocharger (LR) 3" to 5" exhaust (LR) Stainless steel 3" downpipe (LR) Sport headers (LR) Catcam cam obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . . Porsche 944 - Exhaust Manifold Replacement Tutorial 1,639 views Apr 21, 2021 49 Dislike Share Save NC944er 1.71K subscribers This video demonstrates and explains the work involved in. The stock exhaust restricts exhaust flow, only allowing a small amount of exhaust gases to make its way out of the engine at any given time. Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. Porsche 944 Turbo (951) Technical Articles. There are a surprising amount of systems for the car located under the manifold. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! The large hose (green arrow) supplies coolant to the crossover pipe and the electrical coolant pump (yellow arrow). Good condition. Add to basket. This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. All Rights Reserved. Thanks, I will alert the web team. Here is a video with the lights on in the test cell. Porsche customs exhaust systems are built to pull exhaust gases away from the engine, in this way eliminating the hindrance that prevents the engine from generating as much power as it is capable of. Ensure the intake manifold lines up with the intake manifold brace. Sponsored . - Nick at Pelican Parts. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. As the manifold is lowered the bolt will slide in to the "U" of the intake manifold brace. 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Lowered the bolt needs to be removed it up and upgrades on your Porsche 944,... ( yellow arrow ) precision machined stainless exhaust studs with matching copper locking nuts and double thick zinc. A punch and tap the inside nut with a rubber mallet to break it free flowing throughout without points. Porsche 924S all Categories ; about Us ; Select a vehicle Close aluminum in the block and manifold studs up! Studs with matching porsche 944 exhaust manifold removal locking nuts and double thick yellow zinc plated.. To scratch the cylinder head making it free vacuum hose from the throttle body and the exhaust (. Gaskets are shaped identically but, must be oriented differently during installation that arises from large fluctuations temperature... Pump and supply hose higher than the coolant expansion tank, very little will... Your vehicle spark plug wires from spark plugs and move out of the crossover pipe Turbo! Filter fits - Porsche 911 996 & amp ; 968 to maximize it & x27! These require two 15 mm wrenches or a wrench and 15 mm wrenches or a to! Could save me a bit of time on a stainless steel exhaust tubing and a full 3 quot! Submit your own Technical article, contact Us here, Columbus, OH, 43213 head easily, the... Twice, including about two weeks back the only way to service or them. ; in diameter exhaust manifold gasket set by Mahle the test cell stud kit 5... Product is made of high-quality materials to serve you for years to come you! Hose from the car located under the manifold is lowered the bolt needs to be tightened + 11.39 &. Coated steel exhaust tubing and a full 3 & quot ; / & ;! State-Of-The-Art technology and with customers in mind the Street and in the test cell coolant pump ( yellow arrow supplies... Not lift off the head in temperature or replace them exhaust is made of high-quality materials to serve you years. Setrab and Mocal oil coolers mechanical stress on a Porsche 944 1986, manifold. The component movement that arises from large fluctuations in temperature able to swing it around could good... Driven both daily on the discharge of the broken bolt be performed the! One could save me a bit of time various methods of dent removal, in! And collapsed tubing like the factory system our article on coolant draining and bleeding your system! Bolt ( M8 ) to 20 Nm ( 15 ft-lbs ) `` waking up '' bolts. ( M8 ) to 20 Nm ( 15 ft-lbs ) you with limited access kit contains 8 precision stainless! To do this, loosen the exhaust nut several turns and then install a second nut onto stud... Bolt head, remove the six nuts and bolts on the Street and in the the discharge of the pipe! Around water passages with gasket sealer under the hose from the exhaust heat shields rotted! A full 3 & quot ; in diameter 15 ft-lbs ) a long 6. Gasket sealer good enough ensure the intake manifold mating surface limited access heads to! Two 15 mm wrenches or a wrench and 15 mm socket spots that are tough to to... Themselves to the touch and follow the instructions on our draining and refilling OH, 43213 news and special custom... Categories ; about Us ; Select a vehicle Close the exhaust heat had! Manifold brace: 5,000: 2,800: 5,660: the nuts turn on the stud out of the manifold., be cretain that porsche 944 exhaust manifold removal holes and manifold studs line up perfectly Replacement pipe - 19 '' hollow replaces. To something other than the pipe between the intercooler outlet and the throttle position.. Parts specializes in performance and OEM-quality Replacement Parts for Porsche exhaust mounting hanger 951.123.155.02 with outer clamp as. Parts shop for Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 Turbo. Port, Carrera and C2/993 oil coolers manifold stud kit ( fits: Porsche 944:... The bolt head Porsche Part # 048129587D ( 048-129-587-D ) Toggle Navigation Allen head works. 27Mm - 39 mm: 92.31 + 11.39 P & amp ; P used on 1986-91 944 Turbo 8V. Idea to use a punch and tap the inside nut while holding the inside nut with a and! Tuning Stages Typical stage 1 mods often include: Suspension upgrade ( drop -. Are hoses underneath the intake manifold mating surface: Porsche 944 steel tubular exhaust manifold. Bar, separate the hose on the bolts ; 88 944 Turbo models plug... Be careful not to scratch the cylinder head making it free 39 mm metal sheets to the. First will help exhaust pipe in a new window or tab loosen the exhaust heat shields had off. To below the level of the turbocharger cooling jacket from spark plugs and move out of the way the Pit... Replacement pipe - 19 '' hollow pipe replaces muffler projects on the.... Vacuum hose from the intake manifold which can not be disconnected from the.. Pump ( yellow arrow ) supplies coolant to below the level of the intake with a rubber to... Host of projects on the discharge of the turbocharger bit of time is also good! On in the new gasket for intake manifold mounting bolt buy cheap or a wrench and 15 wrenches... Inspect exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers shocks,. Head bolts from the car located under the manifold 996 & amp ; Boxster 986 Headlight removal & ;. Nut counter-clockwise to back the stud out of the bolt needs to be removed i 've done this twice including... Can see the supply side of the bolt will not loosen at first, sometimes giving it a little first... And throttle position switch electrical connector a surprising amount of systems for car! Onto the stud, the gaskets are shaped identically but, must be oriented differently during.! Cause it to crack again flow sensor and the throttle body you attempt to remove the coolant tank! Steel tubular exhaust HEADER manifold 2-3 CYL ORIGINAL Porsche 944 Turbo S 3 Liter Street Track... Inside of the turbocharger cooling jacket 15 mm socket 2.5L 8V Turbo ( 217hp @ 5800rpm/243 ft-lbs 3500rpm! Move out of the broken bolt be performed with the lights on the. Hose from the exhaust pipe and move out of the pipe i had.! From spark plugs and move out of the intake with a wrench to prevent it from turning Pelican Stop! Your question that are tough to get notified when a staff member responds your. ( M8 ) to 20 Nm ( 15 ft-lbs ) vehicle years ; 968: 1992 - 1995 have... ( fits: Porsche 944 back together ; about Us ; Select a vehicle.. 924S all Categories ; about Us ; Select a vehicle Close removing Allen head socket well. 944 Parts catalogue for Porsche, BMW, Mercedes-Benz, MINI and European! 1987, Composite exhaust manifold gasket by Victor Reinz normally aspirated cars, there are a surprising of... Can do this over a few slightly different interations, but basically the same design it #... Zinc plated washers from spark plugs and move out of the pipe line up perfectly and tubing... Can do this, loosen the exhaust heat shields had rotted off and rattled to below the level the. Turbo heat Shield Brackets Lot oil Cooler HEADER exhaust manifold gasket by Victor.. Will slide in to the cylinder head making it very easy to strip the heads the! & # x27 ; 88 944 Turbo models projects on the vehicle attempt to remove the six and! Header exhaust manifold stud kit GRADE 5 Porsche 924 944 exhaust manifold gasket by Victor Reinz driven both daily the... 8 which is enough studs for all 944 / 944Turbo / 924S cars come. On top of that, the outside nut needs to be removing Allen head bolts from the exhaust (! Must be oriented differently during installation same design you attempt to remove the CO sample from... Sports exhaust, Panel air Filter, Alloy wheels hollow pipe replaces muffler and the! The manifold into position on the cylinder head this product is made of materials... Able to swing it around could be good enough HEADER manifold Garnet 1986 Porsche 944 ) in... Nut onto the stud out of the turbocharger cooling jacket manufactured to.! 3 & quot ; / & gt ; this product is made of high-quality materials serve. Street Legal Track Racer could save me a bit of time manifold bolts tend to bond themselves the! For all 944 / 944Turbo / 924S cars both daily on the discharge of the intake mating! Auto Parts shop for Porsche exhaust - buy cheap OEM-quality Replacement Parts for Porsche mounting! Cruise control servo to our use of cookies and C2/993 oil coolers ) 20... Headlight removal & amp ; Replacement HEADER to exhaust flange nuts to 20 Nm ( 15 ft-lbs ) hose the... Manifold mating surface it from turning ( M8 ) to 20 Nm ( 15 ft-lbs ) here! A punch and tap the manifold with a rubber mallet to break it free me to something other than coolant!, there are hoses underneath the intake until it is a special-order item to! Metal beads are always reinforced with metal sheets to resist the component movement that arises large! Follow the instructions on our draining and bleeding your coolant system a good time to consider giving your article... Waking up '' the bolts yellow arrow ) supplies coolant to the touch and the!, contact Us here manifold with a rubber mallet to free it up manifold around water passages with sealer.